Case Studies

Pithy title for Case Study #1

Project: Reversing Motor Integration (Schneider electric)

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Pithy title for Case Study #2

Project: Clinch Press

Overview

This was a manual process before we upgraded the controls on an older punch press.

Despite the use of fixtures, there were quality issues and tooling damage, which is inherent in any operator-dependent process. These, together with increased productivity, were the drivers of this project.

Technology

The existing PLC was replaced with a din rail mount, industrial PC Machine Controller. This allowed Motion Control, which was necessary to accurately place the part in the tooling. This also “Future Proofs” the controls since many different PC’s can be used with the open source I/O (EtherCat). Any additional functionality required later is purchased “a la carte”, with the appropriate I/O added. The existing programming code is reused, reducing the engineering costs.

Scope

The ERS Automation portion of this project included updating the controls and providing the tooling die for the press. Additions included adding a VFD for the press motor and a Clutch Brake Safety Relay.